Road Condition Report
Hazard mapping- 24/7 road impact monitoring
- Auto-pinpoints hazard zones
- Flags damaging operator habits
Precision intelligence for the world's toughest terrains. A complete enterprise TPMS engineered for mining and industrial fleets, with industrial-grade GSM & Ethernet, road condition analytics and an in-cab LED display, to help reduce premature tyre failure and maximise machine uptime.
Road condition monitoring is what truly sets TyreCop Pro + apart. It tracks the real impacts your machines take, 24/7, and pinpoints the exact zones tearing your tyres apart, so you can fix the road, not just the rubber.
Three integrated layers, from the hardware on each machine to the reports in your inbox.
The full enterprise system: sensors in every rim, an industrial gateway, an in-cab LED display and the TyreCop Connect cloud platform, all working as one.
TyreCop PRO+ is easy to install. The auto-electrical installation is a plug-and-play setup that takes about two hours. Sensor installation requires a minor rim modification — drilling and tapping a ¾" hole — before installation. TyreCop PRO+ components are:
The unit is positioned in the operator's line of sight and powered via a power supply drawing from the machine. The LED display shows actual pressure, real internal temperature, and calculated baseline pressure for each tyre position, and automatically alerts the operator if a tyre exceeds its pressure or temperature limit.
The receiver(s) transmit data from the sensors to the Controller. The unit(s) are powered through a harness routed from the Controller. Typically, REC#1 is mounted on the chassis behind the left front wheel, and REC#2 is mounted on the rear axle, between the tyres.
A unique Rim-Mounted Sensor is fitted to each wheel position. Sensors are pre-paired on the TyreCop Server, with pairing changes remotely managed by the TyreCop team.
Example of a typical Dump Truck Installation
Every report is built to be acted on, ranking risk by severity so crews know exactly what to do next.
Accurate internal temperature isn't just a number — it's the key that unlocks usable pressure data. Once we know the true internal temperature of a hot tyre, we can calculate what the cold pressure would actually be at 25°C — the reference temperature all pressure recommendations are built on. No estimating. No guessing. Just the real baseline pressure, every time.
A solid ¾″ NPT-threaded brass base supports a flexible, steel-braided probe with the sensor mounted at its tip.


The sensor passes through the ¾″ drilled and NPT taped hole.

A solid brass base fully seals the rim, creating a robust, airtight NPT connection that maintains cavity integrity under all operating conditions.

The sensor mounts flush and remains protected inside the rim, providing precise pressure data and real internal temperature measurement for as long as the tyre remains in service.
An external valve-mounted sensor does not measure true tyre-air temperature. Its readings are influenced by multiple external factors, including internal air temperature, ambient conditions, radiant heat from nearby components, and airflow around the wheel assembly.
A rim-mounted sensor, by contrast, functions as a genuine internal probe. The brass base seals into a dedicated NPT threaded hole, and a 28cm flexible cable carries the actual sensing head deep into the tyre cavity, away from other sources of heat.
This is not an incremental improvement — it is a fundamentally different measurement method. External sensors report temperature near the wheel; the rim-mounted sensor reports the temperature of the air the tyre is actually operating in, enabling the TyreCOP Pro+ to calculate and communicate the precise pressure correction required. No assumptions. No compensation curves. Just accurate pressure maintenance.
If your data is only as good as where you measure it, the hole is the cost of a measurement that's actually true.
Tackle the "primary killers", poor pressure and underfoot conditions, before they destroy your rubber.
Turn down-time into work-time by helping keep your fleet ready for the next shift.
Heighten on-site safety standards and protect your operators with real-time risk alerts.
Manage one of your most expensive assets with 24/7 intelligence, not guesswork.
Give maintenance and road crews the exact data they need to act quickly and effectively.
Identify training needs and monitor operator habits to encourage equipment being treated with respect.
Tell us about your operation and we'll build the right enterprise platform around it.
Talk to our team